Zerorest is a project-based technical service provider.


James M. (Jim) Dowling
119 Springmont Drive
Hopkinsville , KY 42240-3975

270-886-8735

 

Skills

Years of success in management, engineering, and technical support in testing, new product development, sensors, metal tubing and processes, and hydraulic motor development, applications, and quality.
I will best serve an employer working in a technical capacity with employees and with customers to develop and improve products through their life cycle.
I have worked with CAN, project engineering, prototype procurement, equipment installation, employee selection and training, and CAD.

 

Experience

3/2007 – Present

 

Emcon Technologies (LHP Software  contractor)

Columbus , IN

 

 

2007 Diesel Emissions Engineering Support -OEM upgrade retrofits

Worked as team leader at Mack assembly and Mack Test Center , Allentown , PA to remove and replace ECU’s and all emissions components to make systems current. Coordinated all parts, training, and logistics. Removed and replaced diagnostic software and verified the operation during regenerations. Upgraded several hundred DPF systems on 2007 Volvo/Mack engines. Field support in Jacksonville and Bronx for emission systems at commercial truck dealers.

 

Experience

9/2006 – 12-2006

 

Cummins Engine (LHP Software  contractor)

Columbus , IN

 

 

2007 Diesel Emissions Engineering Support -OEM Applications

Worked with 2007 emissions for diesel engine customers to document compliance with engine and emissions requirements for medium duty trucks and buses.  Tracked changes and beta engine performance.  Familiar with instrumentation for aftertreatment of exhaust cycles. Communicated with fourteen customer mechanical and electrical design engineers to coordinate certification documentation.

 

Experience

10/2000 – Present

Zerorest Sensors and Systems

Hopkinsville , KY

 

 

Owner –Application engineer for sensors and systems

 

 

Work as an applications engineer on valve spool position sensors, cylinder position sensors, swash plate angle sensors, gearbox, and speed sensors. Efforts included Hall Effect, magnetostrictive, magnetoresistive, and current sensing. Hydraulic motor consulting on all terrain 6 wheel drive machine and hydraulic motor selection.

Worked with CAN, ECM’s, mobile hydraulics, proportional solenoids, and data acquisition.

Sales and applications engineering and support

Representative for eXcellon Technologies, Fort Wayne , IN

 

 

Experience

4/2002 – 8/2002,  2/2003 –

1-2005

Caterpillar (Technisource contract)

Joliet , IL

 

 

Associate Test Engineer-Engineering development test lab

 

 

Installed new Labview system to control and gather data from hydraulic cooling fan drive system components under engineering development test. Data acquisition with Daytronics, National instruments, IOtech, and DAQ book.  Upgraded the DAQ hardware and software on five hydraulic prototype development high pressure, high volume test stands.
Restored to service a cylinder test stand with a Personal DAQ data acquisition system and proportional hydraulic controls including CAN J1939 lvdt position reporting.
Calibrated and maintain test sensors including flow meters, pressure transducers, valve spool travel lvdt's, temperature, and length. Worked on proportional valves, electronic valve control, pumps, cylinder position, hydraulic power units, solenoids, and position sensors for valves and cylinders.

 

 

6/1998 - 10/2000

White Drive Products (White Hydraulics), Inc

Hopkinsville , KY

 

 

Project Engineer/Sales Tech Support Supervisor

 

 

I found selected and hired engineers and technicians to create a technical support department to provide customer support for gerotor hydraulic motors and speed sensors. We were the customer contact for all product related engineering information, repair, warrant consideration, instrumentation and phone and on site engineering support. Primary markets were agriculture, construction, and mobile hydraulics.

 

 

10/1996 - 6/1998

White Drive Products (White Hydraulics), Inc

Hopkinsville , KY

 

 

Project Engineer/Customer Service Manager

 

 

Supervised all modes of order entry and in house customer contact for literature, products, repairs, warranty, telephone support, and outside sales support.

 

 

2/1990 - 10/2000

White Drive Products (White Hydraulics), Inc.

Hopkinsville , KY

 

 

Project Engineer Sensor Systems

 

 

I was responsible for all product sensor design, selection, purchasing, testing, testing, and support. The system incorporated Hall Effect sensors and magnets to provide speed and position information. I was the contact for suppliers, customers, and in-house persons. I developed and published all literature and technical documents.

 

 

9/1983 - 9/1996

White Drive Products (White Hydraulics), Inc

Hopkinsville , KY

 

 

Project engineer - Design, Development, ISO9002

 

 

I bought all hardware and software for up to five Cad operators using Cadkey. I bought prototype tooling and components. I selected, installed, and supported a plant wide product marking and bar code system.

 

Experience

1/1979 - 12/1982

Plymouth Tube Company

Pinson , Alabama

 

 

Plant Engineer

 

 

Responsible for all plant equipment installation and maintenance in a cold draw carbon alloy (4130) tube mill. Equipment supported and maintained included a gas fired roller hearth furnace, five drawbenches, swagers and push pointers, over head cranes, straighteners, cut off equipment, eddy current testing, and material handling.

 

 

1/1975 - 5/1978

Plymouth Tube Company

West Monroe , La

 

 

Quality and New Employee Development Supervisor

 

 

I started each department except cold draw in a stainless steel feedwater heater tubing plant. I installed eight roll formers for GTAW (TIG) welding of austenetic tubing. I was at various time responsible for starting the bending department, new employee training, all NDT, including Level III eddy current testing, tensile and mechanical testing, writing all quality documents including the quality manual for an ASME Boiler and Pressure Vessel quality system.

 

 

Military

9/1967 – 7/1971

United States Navy

 

 

 

 

Aviation Fire Control Technician AQB2 E-5

 

 

. Thirty-seven weeks computer, electronics, and radar training. Two cruises as shift supervisor for intermediate maintenance (AIMD) A6A track radar and SACE (semi-automatic checkout equipment) troubleshooting and repair technician. Bench level technician for all radar system components including transmitter, servo antenna position control, receiver, pilot’s control box, IF amplifier, and all associated test equipment.

 

 

Education

12/1974

Purdue University

US-IN - Fort Wayne

 

 

Bachelor's Degree              Industrial Supervision

AAS                                      Electrical Engineering Technology

 

 

 

 

Skills

Experience

 

 

 

 

 

Cadkey

17 years

 

 

Vendor quality conformance audits

12 years

 

 

Internal Quality Audits, ISO 9001, CQA

5 years

 

 

Customer and vendor technical communications

25 years

 

 

Transducer applications, digital, analog, quadrature

25 years

 

 

Bar code systems, hardware and printing

12 years

 

 

Testing systems, hydraulic, DAQ

12 years

 

 

Hall effect sensor and magnet applications

11 years

 

 

Microsoft Project

5 years

 

 

 

Microsoft Word, Excel

10 years

 

 

 

 

 

 

Technical literature development through delivery

10 years

 

 

 

 

 

 

 

 

 

 

 

 

References

 

 

 

 

Reference Type:

Professional

 

 

John Taller

Excellon Technologies, Inc.

President

 

 

Phone Number:

260- 422-1212

 

 

Reference Type:

Professional

 

 

Donald Rousser

Hydro-Gear

Intellectual property engineer

 

 

Phone Number:

217-620-2247

 

Additional information

Other training:
Dale Carnegie, three awards
Vickers Mobile Hydraulics, factory training
Elements of Metallurgy, ASM
Metallography Basics, ASM
Team Facilitator, Quality Concepts
ISO, BSI   9000

Habitat for Humanity Building Supervisor
I have worked with and developed quality documentation for ASME Boiler and Pressure Vessel Codes, SAE mobile hydraulic components, ASTM metals and tubing, flat rolled strip, Nondestructive testing,

 

Contact information:
Primary Phone: 270-886-8735
Secondary Phone: 270-886=8735

Cell: 270-498-4960
Fax: 270-886-5225

jim.dowling@zerorest.net

 

 


Home Experience Sensors Emissions
Lawn Tractors Design Services Printed Products